X-Tra Seal

Red and Black Dorchester Pattern Quarry Tiled Floor Restoration in Kendal

Quarry Tiled Floor Restoration in Kendal

A homeowner from Kendal asked me to inspect an old Quarry tiled floor laid in the classic Red and Black Dorchester pattern. Several tiles were damaged or back filled with concrete and so needed replacing, but overall, the floor just required a deep clean and seal. I suspect something had been dropped on the damaged tiles at some point, causing them to deteriorate over time. With old floors like this, their history is often lost.

Red and Black Dorchester Pattern Quarry Tiled Floor Before Restoration in Kendal

I provided a quote for the work, which included replacing the damaged tiles, deep cleaning the floor, and sealing it for protection. Red and Black Quarry tiles are still popular, so I was confident I could find replacement or salvaged tiles that would match the floor. The homeowner accepted the quote, and a date was set for the work to begin.

Cleaning and Repairing a Quarry Tiled Floor

Upon arrival, we protected the areas near our work site and carefully removed the damaged tiles, ensuring not to dislodge adjacent tiles and expand the project unnecessarily. The foundation was cleaned to remove rubble and old adhesive, and the replacement tiles were shaped and dry-fitted. They were then secured with fresh adhesive and grouted. I was confident the repair would be invisible once completed.

Red and Black Dorchester Pattern Quarry Tiled Floor During Repair in Kendal Red and Black Dorchester Pattern Quarry Tiled Floor During Repair in Kendal

The tiles were left to set overnight. The next day, we deep cleaned the entire floor using Tile Doctor Oxy-Gel. Old floors like this lack a damp-proof membrane, so I prefer gel cleaners that minimise water usage. The gel was applied neat to the quarry tiles and allowed to soak for about ten minutes before being worked in with a 200-grit pad fitted to a rotary buffer. This combination is excellent for cleaning old tiles, as there was a significant amount of carpet glue around the room’s edges that needed removal.

The slurry was extracted with a wet vacuum, and the process was repeated with another gel product called Tile Doctor Acid Gel scrubbed in with a deck brush. This product further cleans the tiles and being acidic dissolves any salts present in the tile, it also etches the tiles microscopically which helps to achieve a better bond with the sealer. The gel was then rinsed off and extracted with the wet vacuum, and the floor was left to dry overnight.

Sealing a Quarry Tiled Floor

The moisture level readings were satisfactory the next day, and we proceeded to seal the floor with a coat of Tile Doctor X-Tra Seal. This oil-based breathable sealer is ideal for old floors like this, as it leaves a light sheen and enhances the colour of the black and red clay.

The result was transformative; the repair was indeed invisible, and the Quarry tiles looked much cleaner and brighter. Needless to say, my client was very pleased with the work.

Red and Black Dorchester Pattern Quarry Tiled Floor After Restoration in Kendal

X-Tra Seal works by soaking into the clay tile, occupying the pores, and preventing dirt from becoming ingrained in the tile, where it can be difficult to remove. This effectively keeps dirt on the surface, where it can be easily cleaned away.

For aftercare cleaning, I recommended using a sealer-compatible tile cleaner such as Tile Doctor Neutral Tile Cleaner. This pH-neutral cleaner won’t erode the sealer, which can be a significant problem with many stronger products found in supermarkets.

Red and Black Dorchester Pattern Quarry Tiled Floor After Restoration in Kendal

 

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Black Flagstone Floor Renovation Kendal

200-Year-Old Black Flagstone Floor Restored at Kendal Gaol

Earlier this year I was asked to improve this tired looking Black Flagstone floor which was at a house in Kendal that dates back over 200 years. The property used to be the Prison Wardens house and was part of the House of Corrections which was situated in Kendal on the Hill on the road up towards Windermere. The old Stone walls, in what is now the car park, are still present but the Gaol has long gone with new houses built in its place around 120 years ago.

Black Flagstone Floor Before Renovation Kendal

The flagstones formed the floor of what is now a Kitchen and Pantry and sometime in the past a red cement base was put on top of the stone to level it and was then covered in a wooden Parquet floor. The trouble with this was that it stopped the stone from breathing leading to damp spreading into the walls which in turn encouraged mould to grow. Certainly not what you want in a house and certainly not in the Kitchen.

Black Flagstone Floor Before Renovation Kendal Black Flagstone Floor Before Renovation Kendal

The customer had removed all the old Parquet floor which was rotten anyway and knocked out a lot of the leveller but the stone was very rough and he was unable to get it clean as it would shred mops and the dirt would get trapped in the pits and build-up.

I went over to look at the Flagstones and recommended that we mill the stone which would remove what remained of the levelling compound allowing the stone to breathe again and remove the roughness of the stone allowing it to be cleaned easily. I came up with a restoration plan to do that, address the pointing and then seal the stone with a breathable sealer. Happy with the quote and relieved they now had a practical solution we were given the go ahead to do the work.

Milling a 200-Year-Old Black Flagstone Floor

We used a series of coarse DRB milling pads to grind off a thin layer of stone off the flagstones. This exposes new stone underneath and removes the contaminates in the process. The work starts with the very coarse 50-grit DRB milling pad and is applied to the floor using a heavy-duty buffing machine that has weights added to improve traction. Water is used to lubricate the process and this slowly turns to a slurry as work progresses. The slurry is then rinsed and extracted from the floor and the process repeated with the 100 and then 200-grit DRB milling pads.

Once done we moved onto the pointing which was knocked out with a Hammer Drill and replaced with a breathable pointing product called VDW in a stone-grey colour. Work continued into the next day where the sandstone was cleaned again with the 200-Grit milling pad and focus turned to cleaning all the edges and corners where the pads struggle to reach. Once done the floor was given another rinse and extraction and left it to dry overnight.

Sealing a Black Flagstone Tiled Basement Floor

To return the dark Black colour to the stone I decided to use a breathable oil-based sealer called Tile Doctor X-Tra seal that leaves a low satin finish. This product is rated for internal and external use and being breathable it will allow moisture to rise through the floor and evaporate at the surface. Old floors like this don’t have a damp proof membrane so it is important to choose a sealer that can allow the floor to breath and this will resolve the damp issues the property was experiencing previously.

Black Flagstone Floor After Renovation Kendal Black Flagstone Floor After Renovation Kendal

This was not an easy job for us, but luckily it was quite a small floor. I’m not sure the photographs really do it justice but our work certainly made a difference and my customer was very happy with the result. They even left the following 5-star feedback on our website.

Brilliant job, our flagstone floor is completely transformed!
By Helen M, Kendal, 11 March 2024

Black Flagstone Floor After Renovation Kendal

For aftercare I recommended Tile Doctor Neutral Tile Cleaner which will clean the floor without impacting the sealer which can be a problem with many of the stronger products you find in supermarkets.

 

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Victorian Tiled Floor Renovation Cartmel

Late Victorian Tiled Hallway Floor Impacted by Subsidence Renovated in Cartmel

Pictures below are from a Victorian tiled floor we recently renovated in the South Cumbrian village of Cartmel. The house had experienced a bit of subsidence in the past, which had settled long ago, but left a series of cracks running through from the front door to the staircase.

Victorian Floor Before Renovation Cartmel Cumbria Victorian Floor Before Renovation Cartmel Cumbria

The owner of the property had decided to get the floor renovated and wondered if anything could be done to improve the cracks and reset several tiles which had become loose. Having restored numerous period floors previously I was confident all these problems could be resolved and the floor renovated to a high standard.

Victorian Floor Before Renovation Cartmel Cumbria

Repairing and Cleaning a Victorian Tiled Floor

Before cleaning the floor needed to be secure so the subsidence issues had to be resolved first. I had to take out several loose tiles, rake out the old adhesive and grout and then reset them with fresh rapid setting adhesive and grout. Then to resolve the cracking a colour matching grout filler was pushed into the gaps and this disguised the cracks quite well.

Victorian Floor During Renovation Cartmel Cumbria

Once the repairs had set the cleaning process could begin starting with the application Tile Doctor Remove and Go worked in with a coarse 200-grit milling pad. Remove and Go is a powerful tile cleaning product that as the name suggests will remove all sorts of coatings such as sealers.

Small hand-held Diamond blocks were used for cleaning up the Yellow tiles, these tiles contain sand in the clay to give it the colour as such they are always the most porous and most difficult to get clean. However we have found using a set of handheld Diamond blocks of different grits we can open up the pores of the clay, release the ingrained dirt and then close the pores ready for the final clean and seal.

The final clean involves giving the floor an acid rinse for which I use Tile Doctor Grout Clean Up. This final step removes old grout smears, clay resin and also counters the use of alkaline cleaning products such as Remove and Go leaving the floor with a neutral ph. Lastly it etches the clay slightly resulting in a stronger bond with the sealer, improved finish, and better performance.

Sealing a Victorian Tiled Floor

To seal the floor a thin coat of X-Tra Seal was applied, this is an Oil based Impregnating sealer that soaks into the pores of the clay tile protecting it from within and helping the colours to pop out. Additional this sealer is fully breathable which is an important consideration when dealing with a floor laid in the Victorian era without the benefit of a damp proof membrane.

Victorian Floor After Renovation Cartmel Cumbria

As usual before leaving we like to advise the customer on how to maintain the tiles using a compatible cleaning product such as Tile Doctor Neutral Cleaner. This aftercare product has a neutral ph. which won’t impact the sealer like many of the standard bleach based products you find in supermarkets.

Victorian Floor After Renovation Cartmel Cumbria

 

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Old Black Slate Floor Restored Grange-over-Sands

200-Year-Old Black Slate Floor Restoration in Grange over Sands

The customer from Grange Over Sands had taken up a musty smelling carpet that had been in place for many years over a Black Slate tiled floor. After taking to the internet to do some research he had worked out that the pointing would need to be re-done, the stone deep cleaned and then a breathable sealer put in place. Using a breathable sealer on an old floor is very important as it won’t have a damp proof membrane and so must be allowed to breathe. If the moisture can’t rise through the floor, it will accumulate and reach out to the walls causing rinsing damp which can be most unpleasant and result in mould.

Black Slate Floor Before Cleaning Grange-Over-Sands

Realising this was a lot of work to do on his own we were asked to quote for renovating the whole floor including sealing. Whilst I was there surveying the floor, I also noticed the slate slabs were slightly uneven with small height differences between the stone tiles, something we call lippage which can be a trip hazard.

Black Slate Floor Before Cleaning Grange-Over-Sands

Speaking with the owner I discussed the lippage problem and how it could be resolved using a process Tile Doctor invented called milling which uses very coarse diamond encrusted pads to grind away up to 4mm of unwanted stone and then refinish the surface. Happy to go with my suggestion out quote was accepted and a date arranged for the work to begin.

Milling Black Slate Flooring Level

We use a heavy weighted buffing machine to mill the stone, it weighs about 55kg when fully loaded and the extra weight ensures the coarse diamond pads make good contact. The process starts with a 50-grit DRB Milling pad to cut into the stone and remove the lippage, only water is used to help lubricate the process and once done the floor is rinsed and the soiling removed with a wet vacuum.

This process is followed with a 100-grit DRB pad and then a 200-grit DRB which hones the stone and gives it a smooth texture. The other advantage of using these pads is by removing the top layer it also takes the dirt with it leaving a new clean surface.

Next step was to knock out the old pointing with a Titan Breaker tool, it’s a noisy process but much of was already loose or missing so it was easier than it sounds. The old pointing was replaced using a modern flexible product that is also breathable.

The new pointing was allowed to cure overnight and then we called back to finish that stage of the restoration by working in a dilution of Tile Doctor Remove and Go with a 200-grit milling pad. This step is designed to remove any sticky texture left over for the pointing and then we give the floor a final rinse with water and vacuum off the excess.

Sealing Black Slate Tiled Floor

The floor was left to dry off overnight and we came back for a 3rd day to seal the slate which was the final stage in the restoration. Before doing so though we like to check the moisture levels of the stone to make sure its dry enough. We don’t recommend applying a sealer to damp tile as it the results can be patchy.

To seal this floor two coats of Tile Doctor X-Tra Seal were applied, this product is oil based which is perfect for Black Slate as it helps restore the colour and adds texture to the stone. X-Tra Seal is also breathable and so will allow moisture from under the floor to rise through the stone and evaporate at the surface so no more musty damp smell.

Black Slate Floor After Cleaning Grange-Over-Sands

Once the sealer dried the room was transformed, additionally the newly milled finish will make the stone a lot easier to clean and maintain unlike the rough texture it had before. This was a great result when you consider this is an original slate floor over 200 years old; original features like this are very much sought after so a good investment that’s a natural fit within the older building.

I always mention to my customers the importance of using a PH neutral tile cleaning product for aftercare cleaning and not to use a bleach-based cleaning products which are simply too strong and will prematurely damage the sealer given time reducing its protective qualities and appearance.

Black Slate Floor After Cleaning Grange-Over-Sands

 

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Victorian Tiled Floor Renovation Ulverston

1860s Victorian Mansion Flooring Restored in Ulverston

Detailed below is the restoration of several original Victorian tiled floors at an older building in Ulverston. The large property was being fully redeveloped after being vacant and unoccupied for the last fourteen years which left it in a bad state of repair.

Damaged Victorian Floor Before Restoration Ulverston

The development company had already spent a significant amount of time and money turning this 1860s Victorian Mansion into 7 modern apartments. Fortunately, they had decided to keep as much of the original features as possible which included the amazing Victorian Floor tiling in the main hallway.

Damaged Victorian Floor Before Restoration Ulverston

Physically the Victorian tiles were in good condition apart from two areas near the doors where some damage had been done to them in the past. The area measured 50m2 approximately so I could see it would need two Tile Doctors over four days to repair the damage and fully restore the tiles.

Damaged Victorian Floor Before Restoration Ulverston

Deep Cleaning a 50m2 Victorian Tiled Hallway

The first day was mainly about deep cleaning the whole area using Tile Doctor Remove and Go worked into the floor using a 200-Grit Diamond pad fitted to a buffing machine. This process releases sediment, dirt and old coatings from the tile which is then extracted using a wet vacuum. It’s worth considering that you can’t really clean these types of tiles properly without a wet vacuum, a mop and bucket simply doesn’t cut it also mopping an area this size simply takes too long.

The next stage of the cleaning process was to give the floor an acid wash using another Tile Doctor product called Grout Clean-up which has an acidic base. This process neutralises the alkaline cleaning product used earlier and microscopically etches the clay tile to achieve a better boned with the sealer which will be applied later. This acid also helps in the cleaning process and will counter any efflorescent salt issues that are common problem with floors of this age. Once removed with the wet vacuum the floor is rinsed and extracted again to ensure any residue is removed and the floor is as dry as possible.

Repairing a Victorian Tiled Hallway

Whilst the main floor was left to dry, we proceeded to work on the damaged and missing tiles. This is one of the advantages of using a Tile Doctor for work like this as you will find other tile cleaning companies won’t offer a Tiling service. I must say thought we only offer tiling as part of a larger “Restorative Cleaning” project which is something we specialise in.

Damaged Victorian Floor Before Restoration Ulverston Damaged Victorian Floor During Restoration Ulverston Damaged Victorian Floor After Restoration Ulverston

Sealing a 50m2 Victorian Tiled Hallway

Once the Tiling was completed and the Tiles had dried out (24 hours later) we returned to seal the floor. For this a single coat of Tile Doctor X-Tra seal was applied, this was chosen for its durability and the fact that its fully breathable which is important feature for floors of this age without a damp proof membrane. It’s an oil resin formula which makes it thicker than a solvent-based sealer so in most cases only one coat is required, it can also be used externally.

Damaged Victorian Floor After Restoration Ulverston

It takes several hours for the sealer to fully dry and around 24 hours to fully cure so the photographs I took don’t really do the sealer justice. Unfortunately, I couldn’t wait around that long.

Damaged Victorian Floor After Restoration Ulverston

 

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Victorian Floor Renovated in Windermere Lake District

6-inch Red Victorian Floor Tiles Renovated in a Windermere Kitchen

These old Red Victorian floor tiles in the kitchen of a property in Windermere might appear to be Quarry Tiles on first inspection however they are not. One way of telling is to look at the grout lines, modern quarry tiles are always set with at least 4mm grout joints (sometimes a lot more). Victorian floor tiles are always rebated together as close as possible with only a millimetre of grout being put in place but as grout wasn’t around over a 100 years ago it was either white limecrete or grey screed cement which was used.

Old Victorian Period Red 6 inch floor tiles before cleaning in Windermere

It’s important to know what you are working on as standard Victorian tiles have no sand fillers in the clay unlike the much thicker contract and standard quarry tiles; these red Victorian tiles are pure clay all the way through which means we can go much deeper on the cleaning.

Old Victorian Period Red 6 inch floor tiles before cleaning in Windermere

The floor had previously been covered in carpet for many years and to secure it and the underlay to the tiles a strong adhesive had been used. A self-levelling cement compound had also been applied and lastly there was red paint to deal with.

Old Victorian Period Red 6 inch floor tiles before cleaning in Windermere

Cleaning a Victorian Tiled Kitchen Floor

Before cleaning the first task was to run a line of silicone around all the kitchen unit edges. These are often made of MDF and not solid wood and any amount of water will blow the MDF within 5 to 10 minutes of contact. Clear silicone is used for this and left in place as it’s a great way to protect the units even from the water used in daily mopping of the floor tiles. Once that had been applied the units were then covered with a protective plastic sheet that was secured in place with tape.

To tackle the red paint and other contaminates, Tile Doctor Oxy Gel was applied and scrubbed into the floor, this softens the paint and worked well on the remnants of carpet underlay that were still firmly attached to the tiles.

Old Victorian Period Red 6 inch floor tiles during cleaning in Windermere

The cement screed was mostly scraped off and anything left over was loosened using Tile Doctor Acid Gel worked in with a buffing machine fitted with a black scrubbing pad. Some edging work was needed, and this had to be done by hand with small brushes. To finish off the floor was rinsed with water and a wet vacuum was used to extract all soiling and residue.

Sealing a Victorian Tiled Kitchen Floor

With the cleaning finished we left for the day and let the floor dry off overnight. The use of gel cleaning products ensured water was kept to a minimum and allow for a quicker drying time.

Next day the tiles were sealed with the tiles two coats of a breathable sealer called Tile Doctor X-Tra Seal. This sealer is an oil-based product that adds structure to the tile and does a great job of lifting the colour in the clay tile. X-Tra Seal is also fully breathable and will cope well with any moisture rising through the floor. This is always a concern with old floors like this one that don’t have the benefit of a damp proof membrane.

Old Victorian Period Red 6 inch floor tiles after cleaning in Windermere

You will notice some patchiness on the after pictures of the clay tiles after the sealer had dried. With old floors like this you never know its full history and what might have been used on it before, in this case I suspect the patchiness is down to the miss use of a chemical cleaning product in the past, probably something with a strong acid base. These tiles are generally not acid sensitive but constant use of acid on any surface will deteriorate the finish as it opens the pores in the clay and lets the dirt in. Once the pores are open on a clay tile, they won’t close so we resolve this by using X-Tra seal and filling any cavities with oil.

Old Victorian Period Red 6 inch floor tiles after cleaning in Windermere

Once done the floor looked so much cleaner and brighter and the new sealer will protect it from ingrained dirt well into the future.

Old Victorian Period Red 6 inch floor tiles after cleaning in Windermere

 

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Slate Hallway Floor Renovation Grange-over-Sands

Old Black Slate Hallway Floor Renovated in Grange over Sands

I recently completed the renovation of a Black Slate Floor at a property in Grange over Sands. The Slate floor was in the hallway which as you can imagine is one of the busiest areas in any house. The Slate had been down for many years and was now in need of an upgrade.

Black Slate Floor Before Renovation Grange over Sands

After surveying the Slate floor, I recommend using a method we have developed at Tile Doctor called Milling. This doesn’t just clean the stone but cuts through the rough texture and old shaling leaving a much smoother finish. This It is a bit like sanding a wooden floor using various grits of sandpaper to resurface the wood and then add a polish. In the case of stone of course sandpaper wouldn’t long, so when Milling we use coarse heavy duty floor pads encrusted with industrial diamonds.

I gave my client a quote for the work, which was happily accepted, and we scheduled a date for the work to be done the following month.

Resurfacing a Black Slate Tiled Hallway Floor

For Milling we use three different grits of pad applied in sequence with a weighted heavy duty floor buffer, the extra weight is needed to ensure a strong contact with the floor. Work starts with the 50-Grit Milling pad, then 100-grit and finally a 200-grit. Water is used to help lubricate the process and a wet vacuum is used after each pad to remove the slurry generated, the water also helps keep down the dust.

The mortar between the Slate was also in a poor state so this was broken out using a hammer drill and new pointing was applied, we like to use VDW800 for this purpose as it is available in 5 different colours. The natural tone looks very similar to lime pointing, but unlike lime pointing this product sets fully hard after 48 hours and it’s fully breathable so it is perfect for using with old floors like this without a damp proof membrane.

Black Slate Floor During Renovation Grange over Sands

Once the stone was milled and pointed, it was left to dry for 48 hours so it would be ready for sealing. I don’t recommend applying a sealer to a damp floor as the seal will struggle to cure and this can lead to an uneven result.

Sealing a Black Slate Tiled Hallway Floor

Returning later in the week, we then gave the floor one last light clean before applying two coats of Tile Doctor X-tra seal. This is a very effective and modern oil-based impregnating sealer the leaves a nice satin finish and breathable. Oil based sealers are essential for black stone as black stone is only black because of its oil content. In fact, Tile Doctor developed X-tra Seal in 2021 for exactly this type of job. The sealer can also be used outside as it comes with UV light protection unlike most sealers on the market which are really designed for internal use.

Black Slate Floor After Renovation Grange over Sands

My client was very happy with the work and even left the following feedback.

“Excellent service by both”

For aftercare cleaning I recommended the use of Tile Doctor Neutral Tile Cleaner which will keep it looking in great condition.

Black Slate Floor After Renovation Grange over Sands

 

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Flagstone Basement Floor Renovated Kendal Cumbria

Tired Black Flagstone Floor Restored in Kendal Basement

I was contacted by a client in Kendal to see if I could help with their Black Flagstone basement floor. As you can see from the photographs it was in a bit of a state and the stone looked mostly White rather than Black.

Black Flagstone Floor Before Renovation Kendal

I carried out a site visit, to survey the floor and work out the best approach to restore its appearance. After testing a few different products and techniques I worked out an effective restoration plan and discussed this with the owner. Happy with my plan and costing’s we agreed a date to start the work. Being in the basement of the property had its challenges but it would mean we could work socially distanced from the owner.

Black Flagstone Floor Before Renovation Kendal Black Flagstone Floor Before Renovation Kendal

Cleaning a Tired Black Flagstone Tiled Basement Floor

To restore the floors appearance, I started with a set of coarse wire (60 and 120 grit) brushes lubricated with Tile Doctor Remove and Go which is a strong coatings remover. I had considered using milling pads on the tiles to reveal a new surface underneath but that does involve the use of an expensive set of coarse pads and given it was a basement the owners didn’t feel the extra expense would be justified.

The wire grits work well on rough stone floors when attached to a weighted buffing machine and we add some Tile Doctor Remove and Go to the mix. Once clean the floor was rinsed with water and the slurry extracted using an industrial wet vacuum. After cleaning the floor, it looked transformed, some pointing was required so we carried this out after the main clean.

Sealing a Black Flagstone Tiled Basement Floor

The stone was left to dry out for a few days before returning to apply a sealer. For this floor I felt Tile Doctor X-Tra seal would be the best product and applied two coats. I chose X-Tra seal for this job as it ticks a lot of boxes, it’s a breathable oil-based resin sealer which being breathable will allow moisture to rise through the floor. Old floors like this don’t have a damp proof membrane so it is important to choose a sealer that can allow the floor to breath and not let damp build up under the floor where it can reach out to the walls and cause rising damp.

I also chose X-Tra Seal as it has a great ability to bring out the colour of the darker stone due to its high oil content, the oil will deter salts from forming if efflorescence is an issue. This is a unique property of this sealer as we never know if efflorescent salts are going to form or not so having this in place as a sealer is a great plus for a Tile Doctor, it is new to the market and is already proving popular on floors like this and for protecting external stone.

Black Flagstone Floor After Renovation Kendal Black Flagstone Floor After Renovation Kendal

If the tiles are smooth Tile Doctor X-Tra Seal adds a bit of a sheen to the appearance of the stone however this stone was very rough, so we didn’t manage a shine, but the customer was happy with the matt finish and the slightly honed effect.

The floor looked great and much more appealing making the space more attractive and likely to be used. For aftercare I recommended Tile Doctor Neutral Tile Cleaner which will clean the floor without impacting the sealer which can be a problem with many of the stronger products you find in supermarkets.

Black Flagstone Floor After Renovation Kendal

 

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