Tile Repair

Victorian Tiled Floor Renovation Cartmel

Late Victorian Tiled Hallway Floor Impacted by Subsidence Renovated in Cartmel

Pictures below are from a Victorian tiled floor we recently renovated in the South Cumbrian village of Cartmel. The house had experienced a bit of subsidence in the past, which had settled long ago, but left a series of cracks running through from the front door to the staircase.

Victorian Floor Before Renovation Cartmel Cumbria Victorian Floor Before Renovation Cartmel Cumbria

The owner of the property had decided to get the floor renovated and wondered if anything could be done to improve the cracks and reset several tiles which had become loose. Having restored numerous period floors previously I was confident all these problems could be resolved and the floor renovated to a high standard.

Victorian Floor Before Renovation Cartmel Cumbria

Repairing and Cleaning a Victorian Tiled Floor

Before cleaning the floor needed to be secure so the subsidence issues had to be resolved first. I had to take out several loose tiles, rake out the old adhesive and grout and then reset them with fresh rapid setting adhesive and grout. Then to resolve the cracking a colour matching grout filler was pushed into the gaps and this disguised the cracks quite well.

Victorian Floor During Renovation Cartmel Cumbria

Once the repairs had set the cleaning process could begin starting with the application Tile Doctor Remove and Go worked in with a coarse 200-grit milling pad. Remove and Go is a powerful tile cleaning product that as the name suggests will remove all sorts of coatings such as sealers.

Small hand-held Diamond blocks were used for cleaning up the Yellow tiles, these tiles contain sand in the clay to give it the colour as such they are always the most porous and most difficult to get clean. However we have found using a set of handheld Diamond blocks of different grits we can open up the pores of the clay, release the ingrained dirt and then close the pores ready for the final clean and seal.

The final clean involves giving the floor an acid rinse for which I use Tile Doctor Grout Clean Up. This final step removes old grout smears, clay resin and also counters the use of alkaline cleaning products such as Remove and Go leaving the floor with a neutral ph. Lastly it etches the clay slightly resulting in a stronger bond with the sealer, improved finish, and better performance.

Sealing a Victorian Tiled Floor

To seal the floor a thin coat of X-Tra Seal was applied, this is an Oil based Impregnating sealer that soaks into the pores of the clay tile protecting it from within and helping the colours to pop out. Additional this sealer is fully breathable which is an important consideration when dealing with a floor laid in the Victorian era without the benefit of a damp proof membrane.

Victorian Floor After Renovation Cartmel Cumbria

As usual before leaving we like to advise the customer on how to maintain the tiles using a compatible cleaning product such as Tile Doctor Neutral Cleaner. This aftercare product has a neutral ph. which won’t impact the sealer like many of the standard bleach based products you find in supermarkets.

Victorian Floor After Renovation Cartmel Cumbria

 

Professional Tile Repairing, Cleaning and Sealing for a Victorian Tiled Floor in Cartmel

Late Victorian Tiled Hallway Floor Impacted by Subsidence Renovated in Cartmel Read More »

Victorian Tiled Floor Renovation Ulverston

1860s Victorian Mansion Flooring Restored in Ulverston

Detailed below is the restoration of several original Victorian tiled floors at an older building in Ulverston. The large property was being fully redeveloped after being vacant and unoccupied for the last fourteen years which left it in a bad state of repair.

Damaged Victorian Floor Before Restoration Ulverston

The development company had already spent a significant amount of time and money turning this 1860s Victorian Mansion into 7 modern apartments. Fortunately, they had decided to keep as much of the original features as possible which included the amazing Victorian Floor tiling in the main hallway.

Damaged Victorian Floor Before Restoration Ulverston

Physically the Victorian tiles were in good condition apart from two areas near the doors where some damage had been done to them in the past. The area measured 50m2 approximately so I could see it would need two Tile Doctors over four days to repair the damage and fully restore the tiles.

Damaged Victorian Floor Before Restoration Ulverston

Deep Cleaning a 50m2 Victorian Tiled Hallway

The first day was mainly about deep cleaning the whole area using Tile Doctor Remove and Go worked into the floor using a 200-Grit Diamond pad fitted to a buffing machine. This process releases sediment, dirt and old coatings from the tile which is then extracted using a wet vacuum. It’s worth considering that you can’t really clean these types of tiles properly without a wet vacuum, a mop and bucket simply doesn’t cut it also mopping an area this size simply takes too long.

The next stage of the cleaning process was to give the floor an acid wash using another Tile Doctor product called Grout Clean-up which has an acidic base. This process neutralises the alkaline cleaning product used earlier and microscopically etches the clay tile to achieve a better boned with the sealer which will be applied later. This acid also helps in the cleaning process and will counter any efflorescent salt issues that are common problem with floors of this age. Once removed with the wet vacuum the floor is rinsed and extracted again to ensure any residue is removed and the floor is as dry as possible.

Repairing a Victorian Tiled Hallway

Whilst the main floor was left to dry, we proceeded to work on the damaged and missing tiles. This is one of the advantages of using a Tile Doctor for work like this as you will find other tile cleaning companies won’t offer a Tiling service. I must say thought we only offer tiling as part of a larger “Restorative Cleaning” project which is something we specialise in.

Damaged Victorian Floor Before Restoration Ulverston Damaged Victorian Floor During Restoration Ulverston Damaged Victorian Floor After Restoration Ulverston

Sealing a 50m2 Victorian Tiled Hallway

Once the Tiling was completed and the Tiles had dried out (24 hours later) we returned to seal the floor. For this a single coat of Tile Doctor X-Tra seal was applied, this was chosen for its durability and the fact that its fully breathable which is important feature for floors of this age without a damp proof membrane. It’s an oil resin formula which makes it thicker than a solvent-based sealer so in most cases only one coat is required, it can also be used externally.

Damaged Victorian Floor After Restoration Ulverston

It takes several hours for the sealer to fully dry and around 24 hours to fully cure so the photographs I took don’t really do the sealer justice. Unfortunately, I couldn’t wait around that long.

Damaged Victorian Floor After Restoration Ulverston

 

Professional Restoration of Victorian Mansion Flooring in South Cumbria

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Geometric Victorian Hallway Tiled Floor Before After Renovation Sedbergh

Geometric Victorian Tiled Hallway Renovation in Sedbergh

This beautiful Geometric Victorian Tiled Hallway at a property in the small Cumbrian town of Sedbergh had been covered by carpet and then Vinyl beneath the carpet. Far from causing an issue with the floor however it had protected the beautiful old tiles, but they needed a deep clean and seal. The client really wanted to make the most of the character features of the property and the hall floor was their first priority.

Geometric Victorian Tiled Hallway Before Cleaning Sedbergh

I discussed with the client the process of cleaning and we agreed a quote for the work, arranging a date for the work to be carried out later in the month. If you have never been Sedbergh is well worth a visit, it sits just within the Yorkshire Dales National Park at the foot of the Howgill Fells making it very popular with walkers.

Geometric Victorian Tiled Hallway Before Cleaning Sedbergh

Cleaning a Victorian Tiled Hallway Floor

The floor had a lovely decorative tile border that ran along the perimeter of the hallway however some damage had occurred when fitting central heating pipers many years earlier. There were also small holes around the edges that I suspect were used to secure the carpet gripper. To resolve this my first task was to replace the damaged tiles and fill the small holes with grout in a matching colour.

Once the repairs had set, I started the cleaning process with a coarse 200-grit Diamond pad followed by a 400-grit pad which were run over the floor using a weighed buffing machine. Only water is used during this process to add lubrication, no chemicals are needed and once done the floor is rinsed with water and the slurry removed with a wet vacuum.

The corners and edges which were are not accessible with the machine had to be done by hand, so we used small burnishing blocks for these. The Green block is great at getting the dirt off the tiles, but leaves the pores of the clay open, so this needs to be finished with the Black 100, Red 200 and Yellow 400 Diamond Block used in sequence which then matches the pores of the clay tiles in the rest of the floor.

We finished the clean, with a light acid rinse using Tile Doctor Grout Clean-up, left on the surface for no more than 5 minutes before rinsing and extracting. This process further cleans the floor and counters any potential efflorescence issues by neutralising alkaline salts in the floor. This is a common problem with old Victorian tiles which don’t have a damp-proof membrane.

Sealing a Victorian Tiled Hallway Floor

The floor was left to dry out overnight and the next day I came back to inspect the floor and make sure it was dry so it could be sealed. Usually one night to dry is fine during the summer although in the winter sometimes it takes two or even three days. Sealers don’t cure well on damp floors resulting in a patchy appearance so before sealing we always check the floor is fully dry with a damp meter in several areas. Only once we are happy that the moisture readings in the floor are below a certain level do go ahead and apply a sealer.

Geometric Victorian Tiled Hallway After Cleaning Sedbergh

To seal and protect the Victorian tile, a couple of coats of Tile Doctor Colour Grow were applied to the floor. Colour Grow is a fully breathable, colour enhancing sealer which ticks a lot of boxes for this type of floor as old floors don’t have a damp-proof membrane fitted. This is an important consideration as moisture will be also to rise through the tile from the subfloor and not get trapped underneath where it could spread to the walls. Other types of sealer such as acrylic, wax, polishes etc don’t last long if there is dampness in the floor. Tile Doctor Colour Grow copes well in these conditions and can be used in wet rooms, shower cubicles and external patio areas so its’s more than suitable for a slightly damp floor which is often the case with a Victorian base.

Geometric Victorian Tiled Hallway After Cleaning Sedbergh

 

Professional Restoration of a Victorian Tiled Hallway in South Cumbria

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