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Red and Black Dorchester Pattern Quarry Tiled Floor Restoration in Kendal

Quarry Tiled Floor Restoration in Kendal

A homeowner from Kendal asked me to inspect an old Quarry tiled floor laid in the classic Red and Black Dorchester pattern. Several tiles were damaged or back filled with concrete and so needed replacing, but overall, the floor just required a deep clean and seal. I suspect something had been dropped on the damaged tiles at some point, causing them to deteriorate over time. With old floors like this, their history is often lost.

Red and Black Dorchester Pattern Quarry Tiled Floor Before Restoration in Kendal

I provided a quote for the work, which included replacing the damaged tiles, deep cleaning the floor, and sealing it for protection. Red and Black Quarry tiles are still popular, so I was confident I could find replacement or salvaged tiles that would match the floor. The homeowner accepted the quote, and a date was set for the work to begin.

Cleaning and Repairing a Quarry Tiled Floor

Upon arrival, we protected the areas near our work site and carefully removed the damaged tiles, ensuring not to dislodge adjacent tiles and expand the project unnecessarily. The foundation was cleaned to remove rubble and old adhesive, and the replacement tiles were shaped and dry-fitted. They were then secured with fresh adhesive and grouted. I was confident the repair would be invisible once completed.

Red and Black Dorchester Pattern Quarry Tiled Floor During Repair in Kendal Red and Black Dorchester Pattern Quarry Tiled Floor During Repair in Kendal

The tiles were left to set overnight. The next day, we deep cleaned the entire floor using Tile Doctor Oxy-Gel. Old floors like this lack a damp-proof membrane, so I prefer gel cleaners that minimise water usage. The gel was applied neat to the quarry tiles and allowed to soak for about ten minutes before being worked in with a 200-grit pad fitted to a rotary buffer. This combination is excellent for cleaning old tiles, as there was a significant amount of carpet glue around the room’s edges that needed removal.

The slurry was extracted with a wet vacuum, and the process was repeated with another gel product called Tile Doctor Acid Gel scrubbed in with a deck brush. This product further cleans the tiles and being acidic dissolves any salts present in the tile, it also etches the tiles microscopically which helps to achieve a better bond with the sealer. The gel was then rinsed off and extracted with the wet vacuum, and the floor was left to dry overnight.

Sealing a Quarry Tiled Floor

The moisture level readings were satisfactory the next day, and we proceeded to seal the floor with a coat of Tile Doctor X-Tra Seal. This oil-based breathable sealer is ideal for old floors like this, as it leaves a light sheen and enhances the colour of the black and red clay.

The result was transformative; the repair was indeed invisible, and the Quarry tiles looked much cleaner and brighter. Needless to say, my client was very pleased with the work.

Red and Black Dorchester Pattern Quarry Tiled Floor After Restoration in Kendal

X-Tra Seal works by soaking into the clay tile, occupying the pores, and preventing dirt from becoming ingrained in the tile, where it can be difficult to remove. This effectively keeps dirt on the surface, where it can be easily cleaned away.

For aftercare cleaning, I recommended using a sealer-compatible tile cleaner such as Tile Doctor Neutral Tile Cleaner. This pH-neutral cleaner won’t erode the sealer, which can be a significant problem with many stronger products found in supermarkets.

Red and Black Dorchester Pattern Quarry Tiled Floor After Restoration in Kendal

 

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Black Flagstone Floor Renovation Kendal

200-Year-Old Black Flagstone Floor Restored at Kendal Gaol

Earlier this year I was asked to improve this tired looking Black Flagstone floor which was at a house in Kendal that dates back over 200 years. The property used to be the Prison Wardens house and was part of the House of Corrections which was situated in Kendal on the Hill on the road up towards Windermere. The old Stone walls, in what is now the car park, are still present but the Gaol has long gone with new houses built in its place around 120 years ago.

Black Flagstone Floor Before Renovation Kendal

The flagstones formed the floor of what is now a Kitchen and Pantry and sometime in the past a red cement base was put on top of the stone to level it and was then covered in a wooden Parquet floor. The trouble with this was that it stopped the stone from breathing leading to damp spreading into the walls which in turn encouraged mould to grow. Certainly not what you want in a house and certainly not in the Kitchen.

Black Flagstone Floor Before Renovation Kendal Black Flagstone Floor Before Renovation Kendal

The customer had removed all the old Parquet floor which was rotten anyway and knocked out a lot of the leveller but the stone was very rough and he was unable to get it clean as it would shred mops and the dirt would get trapped in the pits and build-up.

I went over to look at the Flagstones and recommended that we mill the stone which would remove what remained of the levelling compound allowing the stone to breathe again and remove the roughness of the stone allowing it to be cleaned easily. I came up with a restoration plan to do that, address the pointing and then seal the stone with a breathable sealer. Happy with the quote and relieved they now had a practical solution we were given the go ahead to do the work.

Milling a 200-Year-Old Black Flagstone Floor

We used a series of coarse DRB milling pads to grind off a thin layer of stone off the flagstones. This exposes new stone underneath and removes the contaminates in the process. The work starts with the very coarse 50-grit DRB milling pad and is applied to the floor using a heavy-duty buffing machine that has weights added to improve traction. Water is used to lubricate the process and this slowly turns to a slurry as work progresses. The slurry is then rinsed and extracted from the floor and the process repeated with the 100 and then 200-grit DRB milling pads.

Once done we moved onto the pointing which was knocked out with a Hammer Drill and replaced with a breathable pointing product called VDW in a stone-grey colour. Work continued into the next day where the sandstone was cleaned again with the 200-Grit milling pad and focus turned to cleaning all the edges and corners where the pads struggle to reach. Once done the floor was given another rinse and extraction and left it to dry overnight.

Sealing a Black Flagstone Tiled Basement Floor

To return the dark Black colour to the stone I decided to use a breathable oil-based sealer called Tile Doctor X-Tra seal that leaves a low satin finish. This product is rated for internal and external use and being breathable it will allow moisture to rise through the floor and evaporate at the surface. Old floors like this don’t have a damp proof membrane so it is important to choose a sealer that can allow the floor to breath and this will resolve the damp issues the property was experiencing previously.

Black Flagstone Floor After Renovation Kendal Black Flagstone Floor After Renovation Kendal

This was not an easy job for us, but luckily it was quite a small floor. I’m not sure the photographs really do it justice but our work certainly made a difference and my customer was very happy with the result. They even left the following 5-star feedback on our website.

Brilliant job, our flagstone floor is completely transformed!
By Helen M, Kendal, 11 March 2024

Black Flagstone Floor After Renovation Kendal

For aftercare I recommended Tile Doctor Neutral Tile Cleaner which will clean the floor without impacting the sealer which can be a problem with many of the stronger products you find in supermarkets.

 

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Brazilian Black Slate Renovation Kendal

Brazilian Semi Riven Slate Kitchen Floor Kendal Cumbria

This client in Kendal recently had a new kitchen fitted, but the builder/ joiner didn’t put any protection over the Brazilian Black semi riven Slate flooring resulting in quite a mess. As a result, the new Kitchen units looked great but the floor was pulling the look of the whole job down.

Brazilian Black Slate Before Cleaning Kendal

The client called us in to rectify it, we have a lot of experience with stone floors and have the know-how and equipment to achieve a good result. You will see from the photographs we took time to protect the new kitchen units whilst we were cleaning, this is standard practice for a Tile Doctor it is just a shame the kitchen fitters hadn’t done the same to protect the floor.

Cleaning a Brazilian Black Semi Riven Slate Tiled Kitchen Floor

Work started by stripping off the old sealer with a product called Tile Doctor Remove and Go which was diluted and worked in with a 200-grit diamond milling pad. This process leaves the floor free of old sealers and dirt resulting in lots of soiling which was rinsed off with water and extracted with an industrial wet vacuum.

Brazilian Black Slate During Cleaning Kendal

The next step was to treat the floor to an acid wash using Tile Doctor Grout Clean Up, this removes any mineral staining from the tile including grout smears and leaves the tile in a pH neutral state after the use of Remove and Go which is a strong alkaline product. Another advantage of doing this is that it will improve the bond with the new sealer later. Once that was done the floor was given a rinse with water to remove the Tile Doctor Grout Clean Up and then dried with a wet vacuum.

Sealing a Brazilian Black Semi Riven Slate Tiled Kitchen Floor

Once the deep clean had been completed, the protective plastic was then removed from the kitchen units and the sealer was applied; on this occasion the client preferred a nice satin finish rather than a dull matt finish which was on there before we had arrived.

To seal the floor, we used Tile Doctor Seal and Go which produces an appealing satin finish and brings out the best in Slate tiles as you will see on the photos. The new sealer will protect the stone from staining and is very durable so will be ideal in this kitchen situation.

Brazilian Black Slate After Cleaning Sealing Kendal

For aftercare cleaning we recommended the use of Tile Doctor Neutral Tile Cleaner. This is pH neutral product that is effective yet won’t impact the newly applied sealer which can be a problem with stronger floor cleaning products.

Brazilian Black Slate After Cleaning Sealing Kendal

 

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Victorian Tiled Floor Renovation Cartmel

Late Victorian Tiled Hallway Floor Impacted by Subsidence Renovated in Cartmel

Pictures below are from a Victorian tiled floor we recently renovated in the South Cumbrian village of Cartmel. The house had experienced a bit of subsidence in the past, which had settled long ago, but left a series of cracks running through from the front door to the staircase.

Victorian Floor Before Renovation Cartmel Cumbria Victorian Floor Before Renovation Cartmel Cumbria

The owner of the property had decided to get the floor renovated and wondered if anything could be done to improve the cracks and reset several tiles which had become loose. Having restored numerous period floors previously I was confident all these problems could be resolved and the floor renovated to a high standard.

Victorian Floor Before Renovation Cartmel Cumbria

Repairing and Cleaning a Victorian Tiled Floor

Before cleaning the floor needed to be secure so the subsidence issues had to be resolved first. I had to take out several loose tiles, rake out the old adhesive and grout and then reset them with fresh rapid setting adhesive and grout. Then to resolve the cracking a colour matching grout filler was pushed into the gaps and this disguised the cracks quite well.

Victorian Floor During Renovation Cartmel Cumbria

Once the repairs had set the cleaning process could begin starting with the application Tile Doctor Remove and Go worked in with a coarse 200-grit milling pad. Remove and Go is a powerful tile cleaning product that as the name suggests will remove all sorts of coatings such as sealers.

Small hand-held Diamond blocks were used for cleaning up the Yellow tiles, these tiles contain sand in the clay to give it the colour as such they are always the most porous and most difficult to get clean. However we have found using a set of handheld Diamond blocks of different grits we can open up the pores of the clay, release the ingrained dirt and then close the pores ready for the final clean and seal.

The final clean involves giving the floor an acid rinse for which I use Tile Doctor Grout Clean Up. This final step removes old grout smears, clay resin and also counters the use of alkaline cleaning products such as Remove and Go leaving the floor with a neutral ph. Lastly it etches the clay slightly resulting in a stronger bond with the sealer, improved finish, and better performance.

Sealing a Victorian Tiled Floor

To seal the floor a thin coat of X-Tra Seal was applied, this is an Oil based Impregnating sealer that soaks into the pores of the clay tile protecting it from within and helping the colours to pop out. Additional this sealer is fully breathable which is an important consideration when dealing with a floor laid in the Victorian era without the benefit of a damp proof membrane.

Victorian Floor After Renovation Cartmel Cumbria

As usual before leaving we like to advise the customer on how to maintain the tiles using a compatible cleaning product such as Tile Doctor Neutral Cleaner. This aftercare product has a neutral ph. which won’t impact the sealer like many of the standard bleach based products you find in supermarkets.

Victorian Floor After Renovation Cartmel Cumbria

 

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